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TEXTILE AND SEWING PRODUCTION MONITORING

Clearer textile production from raw material to finished garment

Iwoscan helps sewing and textile manufacturers see the real flow of orders: knitting, spinning, weaving, fabric cutting, kitting, sewing, quality inspection and packing.

Circle green checkmark Odoo ERP friendly
Circle green checkmark Built-in task splitting and merging
Circle green checkmark Raw data without distortion
Iwoscan for textile and sewing production

Where Iwoscan helps in sewing and textile production

Textile production often includes many different processes running at the same time: raw material preparation, spinning, knitting, weaving, dyeing or finishing, fabric cutting, kitting, sewing, repair, quality inspection and packing. When these stages are managed on paper, in spreadsheets or through verbal handovers, it is difficult to see where an order is stuck and why the deadline is changing. Iwoscan collects actual events from workstations and helps manage production using real data.


Iwoscan for sewing workstations

Order flow is visible across all stages

A task can move through cutting, kitting, sewing operations, ironing, quality inspection and packing. Iwoscan records when an operation starts, when it ends, how many units were produced and what stopped.

Iwoscan for textile production time

Clearer operation time and production takt

Different operations take different amounts of time: one stitch is quick, another requires more manual work, and fabric preparation can stop the whole flow. Iwoscan helps show actual time, queues before workstations and areas that limit the overall production takt.

Iwoscan for fabric cutting and sewing

Fewer mistakes between cutting, kitting and sewing

In a sewing factory, some problems do not start at the seam itself but during handover: a cut part is missing, a size is mixed up, a defect note is not passed on, or the product returns for repair. Iwoscan links the operation, quantity, operator, time and reason for the issue.

Iwoscan ERP and MRP integration for textile production

Task splitting, merging and ERP connection

One order can be split by model, size, colour, fabric batch or operation, and later merged back into a finished item or batch. Iwoscan helps track this splitting and merging, and the data can be passed to an ERP or MRP system.

Textile production use case

From unclear delays to managed production flow

In a sewing factory or another textile production environment, an order often passes through many manual and semi-automated stages. One delay in cutting, kitting or quality inspection can stop the next shift. Iwoscan helps show not only the result, but also the reasons why an order is moving slower than planned.

  • 1

    Workstations record actual production events

    The operator or workstation records operation start, finish, quantity, defects, repair or downtime reason. This gives managers a real process view instead of a general estimate.

  • 2

    Tasks can be split and merged again

    This is useful when an order is divided by size, colour, set, fabric batch or sewing operation. Later these tasks can be merged into a batch, product or final order.

  • 3

    Planning is based on clear causes

    When operation times, queues, downtime and defects are visible, it becomes easier to adjust the shift plan, reassign operators, correct cutting, or improve material preparation.

For textile production managers

When production has many models, sizes, colours, fabric batches and manual operations, the final produced quantity is not enough. You need to see where the order is, which operation is holding it back and which causes repeat.

Show us one production workstation

Briefly describe the process, equipment and data that is currently missing.

We will explain what can be recorded, which Iwoscan set is suitable and how the data can reach your systems.

Discuss your process

Frequently Asked Questions

Is Iwoscan only suitable for sewing factories?

No. The solution can be used in sewing, knitting, spinning, weaving, fabric cutting, kitting, quality inspection and packing processes. The exact setup depends on the production flow.

How does Iwoscan help manage many models, sizes and colours?

Tasks can be split by model, size, colour, fabric batch or operation. This makes the status of each part visible and later allows the work to be merged into the final order.

Can downtime and defects be recorded?

Yes. A workstation can record why work stopped or why a product returned for repair. These reasons are later visible in reports and help address repeated problems.

Can Iwoscan work together with an ERP or MRP system?

Yes, Iwoscan can be integrated with other management systems. The plan can come from ERP or MRP, while actual production events return from the workstations.

Where should a textile company start implementation?

A practical first step is to monitor the stages with the most uncertainty: cutting, kitting, sewing operations, quality inspection or packing. After the first stage, monitoring can be expanded to other workstations.

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