Hardware innovation to enhance manufacturing efficiency!

Iwoscan represents an advanced hardware solution designed to elevate every facet of production and manufacturing processes. When seamlessly integrated into any manufacturing line. This intelligent solution functions as a robust data collection tool. It empowers operators to optimise task delivery, production managers to plan production, identify downtime, and overcome persistent challenges in the manufacturing industry, including issues related to quality control, manufacturing defects, employee engagement, manual assembly, task splitting, OEE, and takt time.

Iwoscan is a holistic integration of software and hardware, providing a solution that maximises efficiency output. If you are in the manufacturing business and are seeking ways to enhance competitiveness, improve efficiency, and minimise human faults, consider reaching out to the Iwoscan team.

What is exactly the Iwoscan solution?

Iwoscan is a crucial solution for manufacturing sector decision-makers who seek heightened efficiency in their production lines. This new hardware easily works with almost any type of industrial machine, whether it's operated manually or automatically. It's like the key component that makes significant improvements and changes possible. Functioning as a resilient data collection tool, it is an indispensable asset for production managers and production planning. It facilitates task optimisation and provides insights into downtime identification. Gathered data plays a crucial role in task planning and performance monitoring not only for operators but also for management. Its adaptability is limitless, positioning it as the optimal solution for numerous challenges in the manufacturing sector.

What is included in the Iwoscan basic set?

The Iwoscan hardware device comes in two distinct types, each tailored to deliver comprehensive benefits. The basic Iwoscan industrial counter is accompanied by a mounting rack that features a straightforward design, as illustrated in the image below.

For factories equipped with tablets or PCs at their workstations, the basic Iwoscan setup proves to be the ideal choice. Opting for the Basic set provides access to essential features, utilising your PC as the intuitive user interface.

Are you seeking to improve your production lines?

The Basic Set is the ideal choice, particularly if your workstations are equipped with tablets or PCs. It's also a perfect fit if a user interface is optional in your workplace. However, that's not all – this option comes with additional benefits. Each Iwoscan Basic Set provides a range of values (note that one set is designed for a single workspace), offering you.

• You can easily view both raw and processed data, along with dynamic analytics, using any web browser without any hassles.
• Independence from the cloud, ensuring reliability and accessibility.
• Optional compatibility with Odoo ERP and MRP systems for enhanced integration.
• Extended collected data retention in internal device memory for up to 2 years (dependent on data rate).
• Iwoscan is the first to send important data directly to your customer database, making things more convenient for you.
• Initiate your journey with complimentary initial support, covering the first 2 hours of technical assistance.
• Unlock customisation options tailored to your needs, with additional fees based on project complexity.
• You get 2 hours of technical support included, and if you need more help, you can choose to get extra assistance at a rate of €60 per hour.
• Iwoscan isn't just a solution; it's a dynamic experience designed to empower and elevate your operations.

Discover the enticing pricing details of our solutions and subscription plans! Explore substantial discounts with bulk purchases, making a cost-effective investment when acquiring more than ten sets. Additionally, embrace long-term savings with a 10%, 15%, or 20% discount on annual subscriptions, depending on the chosen plan. To add to the appeal, benefit from our 60-day money-back guarantee, ensuring your satisfaction. Your journey with us is now even more thrilling!

What is included in the Iwoscan premium set?

The Premium Set goes beyond what you see at first glance. It includes advanced technology and extra perks. This all-in-one tool has an industrial counter, a strong mounting rack, and a cutting-edge rugged tablet. Iwoscan is a modern and smart tool for workplaces. It connects to a single workspace that multiple employees can use.

Experience a spectrum of benefits, such as:

• Initial support, covering the first 2 hours of technical assistance.
• Customisation options tailored to your needs with additional fees based on project complexity.

Enhance your peace of mind with our data backup offerings and enjoy a complimentary 1-year backup period with free cloud functionality. Opt for the Pro version and indulge in a generous 5-year data backup period. For Enterprise users, our paid cloud version unlocks an unlimited backup period, ensuring comprehensive data protection at every level. Our advanced hardware solution optimises lean methodologies, helps to identify bottlenecks across manufacturing pipelines and seamlessly orchestrates task division. Explore discounts based on the quantity of your purchase and check out the pricing details of our solutions and subscription plans.

Why Opt for a Subscription Plan?

If you believe that efficiency comes at a hefty cost, reconsider! Iwoscan offers cost-effective technology solutions for small manufacturing businesses with a limited workforce and large-scale manufacturing companies. Tailored subscription plans, aimed at providing enhanced support throughout the entire process, ensure that cost is always a positive influence on progress.

Our pricing is designed to be business-friendly, and we highly recommend the Enterprise subscription, the epitome of support plans for all types of companies. For just €34 per workplace, you gain access to comprehensive 360-degree assistance.

DATA PRIVACY	Your settings find a secure abode in a cloud-based service.
CLOUD-POWERED DATA BACKUP	Automatically back up and restore your data on a cloud server for added security, which is essential for advanced functionality.
DATA TRANSMISSION	Efficiently transmit data to your ODOO ERP/MRP server or any other customised database. If your device has been on our basic plan for two years, seamlessly transfer historical data to our cloud service.
AUTOMATED TASK PROCESSING	Integrate with ODOO or other MRP systems for automated task processing (additional charges may apply for specific custom requirements).
WORKSPACE FUSION	Experience sophisticated data processing and reporting in the cloud. Enjoy consolidated data reports seamlessly combining information from individual workspaces, where each workspace corresponds to one Iwoscan device.

How do you install Iwoscan Hardware in your production line?

Installing Iwoscan hardware in your production line is a straightforward process facilitated by your engineers. They can quickly connect Iwoscan hardware to your manufacturing line. Our dedicated team is prepared to offer assistance and guidance throughout the integration of Iwoscan devices into each piece of machinery in your factory. This meticulous orchestration aims to transition your operations from chaos to seamless efficiency. The duration of this transformative process varies, spanning from a few days to a couple of months, contingent on your factory's size and the complexity of the data involved. This period marks the conclusion of our consultations or on-site intervention.

It is crucial to emphasise that Iwoscan is more than just a technological fix; it catalyses humans to achieve superior results. Empowering your team to navigate and leverage Iwoscan is the key to elevating production efficiency.

What are the Key Features of Iwoscan?

Explore a carefully selected set of features meant to bring accuracy, security, and deep insights to your business operations. Stay ahead of challenges like downtime and changing equipment effectiveness. Start your journey towards excellence with the powerful features of Iwoscan!

TASK MANAGEMENT	Efficiently oversee and manage various tasks within your manufacturing process, ensuring streamlined operations and enhanced productivity with Iwoscan's Task Handling feature.
EMPLOYEE PERFORMANCE TRACKING	This feature encompasses functions such as employee work time accounting, performance monitoring, tools for employee salary calculations, and task preparation. It provides an all-encompassing solution for monitoring and overseeing labour hours, guaranteeing precision and streamlining effective workforce management.
LIVE PROCESS ANALYTICS	Enhance your operations through real-time process monitoring, effective anomaly tracking, and instant insights within a user-friendly interface to optimise processes.
STREAMLINED MONITORING	Optimise your operations by implementing employee productivity monitoring, tracking production anomalies, and enhancing quality control efficiency.
INSTANTANEOUS INSIGHTS	Access crucial data and analytics instantly, facilitating prompt decision-making and accurate performance assessments, all within the Iwoscan platform.
INTUITIVE INTERFACE	An intuitive interface ensures effortless process optimisation, complemented by a crystal-clear LED display for enhanced visibility.
FLEXIBLE DATA EXPORT	Choose from various flexible data export formats, including CSV, JSON, HTML table, and binary. Additionally, generate reports directly in your web browser or download raw data in .csv format.
CLOUDLESS OPTION	Iwoscan is an exceptionally flexible tool, typically operating in cloudless mode. It can transmit data directly to the client's database without relying on external connections. Note that without the cloud, there won't be an extra backup for data, and the data history will be retained for a maximum of 2 years.
DATA STORAGE ALTERNATIVES	Iwoscan ensures strong data security, safeguarding your information on the device for up to two years. However, data stored in internal memory may be vulnerable to equipment failure. Our cloud-based data backup plan offers unlimited backup, ensuring your data is safely stored for your convenience.
ENHANCED WORKFORCE PERFORMANCE	Facilitate seamless communication among your workforce, utilising performance recognition and reward features. Establish continuous feedback loops for ongoing improvement through workplaces communicating with each other via a local network broadcast system, enhancing connectivity and collaboration.
ADVANCED EVENT LOGGING AND TIMING FEATURES	Maximise efficiency with integrated text input for event logging, precise timing using clock functionality, and versatile data capture with built-in barcode reading and RFID capabilities. This ensures seamless operations and comprehensive event tracking.
EFFORTLESS WI-FI CONNECTIVITY	Achieve smooth Wi-Fi communication and simplified device setup and operation. Interactive dashboards provide precise insights for enhancing operational efficiency and making the most of your connected experience.
SELF-RELIANT DATA PROCESSING	Our system operates independently, ensuring no reliance on external servers for basic data processing. This guarantees the security and availability of your data.

Addressing Manufacturing Challenges with Iwoscan

The manufacturing lines face complications due to various distinct stages, resulting in inaccuracies and an increased risk of defects. While buffering areas were traditionally employed to mitigate these risks, their effectiveness could be enhanced due to the complexity and elongated nature of the production process. Consequently, implementing a solution like Iwoscan becomes imperative to identify defects mid-process and promptly disseminate this knowledge across the manufacturing line, empowering operators to adjust their inputs for optimal efficiency.

UNINTENDED PRODUCTION LINE RESTARTS	Unintended restarts lead to numerous inefficiencies, production defects, waste, and financial losses. This results in escalated manufacturing costs, disengaged teams, and an adverse impact on return on investment (ROI).
DISRUPTIONS IN MULTIPLE MANUFACTURING LINES	Moreover, each reconfiguration of the manufacturing line has a ripple effect on other processes. Interventions by operators from different production lines become necessary when one line stops, causing disruptions not only in one but multiple manufacturing lines. This approach contradicts the principles of lean manufacturing.
DEFECT DETECTION	The third challenge is associated with defect identification. In continuous manufacturing processes, defects occurring midway often escape the notice of operators at the beginning of the manufacturing line. This lack of awareness, whether intentional or unintentional, could lead to unfinished orders due to the absence of data on process flaws.

Issues such as disruptions in the production line, challenges with intricate workflows, and defects can significantly reduce the efficiency of any manufacturing process. We will explore how the Iwoscan solution can address these situations and improve overall manufacturing efficiency.

What issues can Iwoscan address?

Iwoscan stands as a versatile solution applicable across various domains, spanning from fostering employee engagement to elevating Overall Equipment Efficiency (OEE). Feel free to inform us if your specific challenge needs to be represented in the list of industry hurdles below.

MANUFACTURING DEFECTS	Iwoscan revolutionises manufacturing by swiftly identifying and eliminating defects, ensuring impeccable product quality.
DOWNTIME	Bid farewell to costly production interruptions with Iwoscan, minimising downtime and maximising output efficiency.
EMPLOYEE ENGAGEMENT	Elevate workforce engagement and motivation with Iwoscan's data-driven insights, fostering a thriving workplace culture.
LEAN MANUFACTURING	Enhance operational efficiency and reduce waste with Iwoscan's Lean Manufacturing capabilities, making processes more efficient and cost-effective.
MANUAL ASSEMBLY	Elevate manual assembly processes with precision tracking and real-time feedback, thanks to Iwoscan.
MANUFACTURING EFFICIENCY	Achieve peak efficiency and productivity in your manufacturing operations with Iwoscan's data-driven insights and process optimisation tools.
OVERALL EQUIPMENT EFFECTIVENESS (OEE)	Monitor and improve equipment performance with Iwoscan's Overall Equipment Effectiveness (OEE) analysis, maximising production efficiency.
QUALITY ASSURANCE	Ensure impeccable product quality and consistency with Iwoscan's precision tracking and quality assurance features.
TAKT TIME	Align production with customer demand and streamline workflows effectively using Iwoscan's Takt Time analysis.
SAFE WORKPLACE	Establish a safe, productive, and engaged workplace by monitoring key metrics with Iwoscan's Workplace Monitoring tools.
PERFORMANCE MANUFACTURING	Elevate your manufacturing processes to new heights of efficiency and quality with Iwoscan's Performance Manufacturing capabilities.

The real-life scenario with Iwoscan

Following the installation of Iwoscan in your factory production line, let's explore a vivid case scenario to illustrate the smooth coordination of operations.

Interactive Instructions

As you see in the image above, the production manager (yellow helmet) is handed the complex task of assembling an order involving five distinct production lines, each with unique outputs. To add complexity, an international team is now part of the equation. The production manager faces challenges.

Onboard new team members

Create interactive instructions

Impart machinery knowledge

Boost team engagement

Ensure a smooth process without any potential mishaps

In this dynamic and intricately connected puzzle, the production manager takes the lead, prepared to navigate through every aspect! In this situation, the production manager gets a valuable assistant in the form of Iwoscan to address these challenges. Simultaneously, preparing instructions for operators and scaling across the entire assembly line becomes effortless, leaving no room for interpretation or assembly mishaps. Iwoscan seamlessly integrates with your manufacturing machinery, ensuring a streamlined workflow. It goes the extra mile by providing task instructions to new team members, available in multiple languages.

Defect detection

Furthermore, Iwoscan empowers operators to log spoilage or material loss in real time during shifts, safeguarding against costly collateral damage. It's akin to having a superhero sidekick for your production team!

Super-power of LighTower

Meanwhile, Iwoscan takes charge of overseeing everything. The LightTower, intricately connected to each machine and available in colours like grey, white, yellow, blue, and red, provides a panoramic view of activities unfolding across production lines.

As the production manager meticulously crafts instructions and the production department experiences a lull, the appearance of the grey hue on the stack light signals a crucial message. This distinctive colour serves as a visual indicator, broadcasting to operators and personnel that the production line or machines are intentionally on pause—no operational or manufacturing activities are underway. It creates a clear and easily recognisable visual cue, a deliberate signal of the equipment's status, ensuring everyone is in the loop about the intentional cessation of production. It's like a visual symphony orchestrated by Iwoscan for streamlined communication on the factory floor!

Operator-Friendly Environment

The production manager sends instructions and vital information to the team, initiating the production flow. Simultaneously, the operator springs into action, commencing the registration process by effortlessly scanning their personal bar-code ID or RFID tag using the built-in reader. Bar codes play a versatile role here, serving as task IDs or acting as messengers for the production manager, who can dispatch a list of tasks directly to any workspace through the intuitive Iwoscan cloud application. It's a symphony of coordination and efficiency, all set in motion with just a scan!

The production line task comes to life the moment the operator scans it. Simultaneously, the LightTower illuminates in a vibrant yellow glow, signalling the initiation of the preparation phase. This visually appealing signal serves as a lively reminder, encouraging the operator to prepare for upcoming production activities, including setting up the workplace, tuning equipment, and gathering necessary materials. The fusion of the LightTower with this yellow colour code not only adds flair but also improves communication efficiency. The shift manager and the rest of the team receive clear and immediate indications about the specific stage of the production process, transforming every task into a well-coordinated performance on the factory floor!

Effortless Global Onboarding

Prepare for a revolution in team communication! Each team member receives personalised instructions and specific information, eliminating language barriers, especially for foreign operators. Iwoscan ensures that your new team members are equipped with task instructions, schedules, and more.

As the initial machine cycle commences, a symphony of interconnected equipment triggers the LightTower to emit a vibrant green light. Time is of the essence, and meticulously logging the time interval from task activation to detecting the first cycle becomes the cornerstone of preparation time.

When the green signal illuminates, it marks a grand finale—the preparation phase is complete, indicating the accomplishment of all essential tasks and setups. The green LightTower serves as a beacon, signalling to operators and relevant personnel that the equipment is ready for action. With this radiant cue, the work phase begins, ushering in the commencement of production or operational activities.

The utilisation of LightTower's distinctive colours isn't merely for display; it's pivotal for enhancing process efficiency. It improves visibility and understanding, ensuring a seamless transition from the preparation phase to the exciting initiation of work. It's the visual language that speaks volumes on the factory floor!

The show kicks off with the detection of that initial signal! After wrapping up the current task, the operator smoothly transitions to the next task if there's more in the queue. It's a continuous flow of action, maintaining the momentum!

Elevated Team Engagement

Iwoscan's solution involves the production manager taking on the role of a team dynamics maestro! Enhancing team engagement and overall morale is effortlessly achievable, whether it consists of swapping operators during production, providing short breaks, or injecting a bit of friendly competition into the mix.

In need of a break? The operator scans the relevant bar code ID and awaits a seamless replacement. If the shift isn't completed but the task is finished, the operator smoothly transitions to another workplace, ready to embark on the next dynamic challenge by scanning the bar code ID.

But that's not all. Picture the production manager igniting healthy competition among operators and fostering a spirited quest for top-notch quality and quantity results. It's not just production; it's a performance, and everyone shines as a star in the Iwoscan production show!

Managing Downtime

Furthermore, the production line encounters challenges stemming from attrition or mechanical issues, significantly impacting operators' morale. In the face of such challenges, Iwoscan intervenes to mitigate downtime. However, if machinery issues persist, Iwoscan extends an invitation for support.

Enter the stack light, pulsating with a vibrant blue hue. This isn't just a light; it's a distinctive signal, a visual beacon calling for external attention. The dynamic play of the flashing blue light communicates various scenarios—whether it's a call for maintenance, a need for materials, or an alert to address specific issues. The energetic rhythm of the flashing blue light skillfully captures the urgency of the situation, compelling operators and relevant personnel to swiftly address the highlighted concern and take necessary actions to ensure the equipment's or production line's seamless functioning. It's not just a signal; it's a call to action!

However, worst-case scenarios are sometimes inevitable, and downtime becomes a reality. The operational phase of the manufacturing line commences, with the Iwoscan system diligently overseeing machine cycles and monitoring ongoing work until a significant event occurs. If the Iwoscan system does not detect machine cycles within the programmed delay period, indicating a minimum threshold, it promptly identifies a downtime situation. In response, the Light Tower activates a red signal, providing a clear visual alert for operators and relevant personnel. The distinct red illumination serves as a signal for immediate attention, enabling a swift response and intervention to address the downtime and resume normal production operations. The coordinated process of the Iwoscan system and the Light Tower ensures effective real-time monitoring and timely response to uphold the efficiency of the manufacturing line.

Downtime Consequences

Embarking on the manufacturing journey entails grappling with challenges such as production line issues, management problems, and the intricacies of onboarding new team members. These challenges can be categorised into three primary groups.

Firstly, unintended restarts wreak havoc, causing inefficiencies, production defects, waste, and financial losses. This escalates manufacturing costs and leaves teams disengaged, ultimately leading to a negative return on investment (ROI).

Next, there's the cascading effect. Any adjustment in the manufacturing line sets off a domino effect, disrupting one process and creating ripples across multiple lines. This approach starkly contradicts lean manufacturing principles, introducing more chaos than order.

In the continuous flow of manufacturing processes, defects emerging midway often go unnoticed by operators at the line's beginning. This lack of awareness, whether intentional or not, leads to unfinished orders due to a need for more data on process flaws.

Complications intensify as manufacturing lines navigate distinct stages, introducing inaccuracies and escalating the risk of defects. While traditional buffering areas were a go-to for risk mitigation, their effectiveness could be enhanced, especially considering the complexity and elongation of the production process. Implementing a solution like Iwoscan becomes imperative. It's not just about identifying defects mid-process; it's about swiftly disseminating this knowledge across the manufacturing line, empowering operators to adjust their inputs for optimal efficiency.

Preventing Real-Time Spoilage

Downtime often introduces unexpected challenges to the production mix. Fear not! Iwoscan empowers operators to effortlessly log spoilage or material loss in real-time during shifts, creating a barrier against potentially costly collateral damage.

In practice, Iwoscan emerges as the linchpin for identifying defects mid-process. This timely identification transforms the gatekeeper or Quality Assurance (QA) operator into a communication maestro, swiftly liaising with their colleague at the beginning of the manufacturing line.

This real-time insight makes proactive adjustments to instructions or material quantities a breeze. QA operator, armed with valuable information, becomes a decision-making wizard, contemplating the fate of a defective product. Options abound—perhaps it finds new life in other production lines, championing sustainability, or seamlessly integrates into different production stages. It's not just decision-making; it's a strategic vision of possibilities that keeps the production journey dynamic and adaptable!

Unlocking the flow of crucial knowledge is key to achieving manufacturing excellence and amplifying your return on investment (ROI). Yet, bear in mind the prowess of Iwoscan extends beyond this scenario, presenting a comprehensive toolkit for elevating your manufacturing performance across the board. It's not just about knowledge; it's about mastering the art of performance!

Pioneers of Transformation

At Iwoscan, we embody the spirit of precision, efficiency, and innovation. As architects of progress, we transcend the role of a mere company, adopting a mindset dedicated to unlocking the full potential of technology for industry transformation. Our mission is to be the driving force behind streamlined operations, optimised processes, and elevated performance in a dynamically evolving world. Bound by a shared objective, we form a collective of visionaries and achievers dedicated to enabling businesses of various scales to flourish in an era marked by continuous change. Our story is a constant evolution fueled by a passion for excellence that guides our every step.

Our hardware device revolutionises manufacturing by enhancing efficiency, enabling smarter decision-making, maximising output, minimising resource consumption, and inspiring teams to excel. It's not a magic fix but an indispensable tool that empowers manufacturing teams with invaluable insights to monitor machinery, teams, and the entire production process, seamlessly connecting management, production, and machinery in one holistic approach.

Committed to sustainability, efficient resource management, increased production yield, a motivated workforce, and boosted profits while minimising resource use, our product is poised to substantially impact the manufacturing industry as an innovative, cost-effective solution steering manufacturing processes toward a sustainable future.

Join the Manufacturing Revolution

Choose Iwoscan today, and let the transformation begin! Embrace total quality management, workplace monitoring, and employee time management to lead your organisation into a future of manufacturing excellence. Iwoscan is the key to unlocking your manufacturing potential.